HINCOL Emulsion Sealcoat-M

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Slow Setting | Seal Coat | Cold Mix
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HINCOL Emulsion Sealcoat-M ·

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HINCOL Emulsion Sealcoat-M

Slow Setting IS 8887

As India’s leading bitumen emulsion manufacturer, HINCOL Emulsion Sealcoat-M is a slow-setting cationic bitumen emulsion (SS2 grade) conforming to IS 8887:2004, specially formulated for Type B Premix Seal Coat — the thin protective layer applied on top of Open Graded Premix Carpet in cold mix road construction. Sealcoat-M binds fine aggregates into a dense, impermeable surface that seals the underlying premix, restores skid resistance, and protects against water ingress.

Applied immediately after rolling of the Premix Carpet, HINCOL Emulsion Sealcoat-M enables no-heat, no-plant road construction on rural roads, PMGSY roads, and low-traffic surfaces. Manufactured by Hindustan Colas Private Limited — a joint venture of HPCL and COLAS SA France, with 85+ years of global cold mix expertise.

Technical Specifications

  • Emulsion TypeSlow Setting Cationic (SS2)
  • StandardIS 8887:2004
  • Binder Residue, % min60
  • Viscosity @25°C (SFS sec)30–150
  • Storage Stability 24hr, % max2
  • Particle ChargePositive (Cationic)
  • Sieve Test, % max0.1
  • Heating RequiredNo

Recommended Application Rate

Treatment / UseQty / 10 m²Note
Type B — Premix Seal Coat10–12 kgSS2 grade, per 10 m²
Fine aggregate (0.06 m³/10 m²)Passing 2.36 mmRetained 180 microns
Traffic OpeningAfter final rollingSame day

Rates per HINCOL Cold Mix brochure & Application Handbook. Final rate per site mix design.

Key Benefits

🌡️

No Heating Required

Cold mix — no hot mix plant, no fuel.

🌧️

All-Weather Application

Works even on slightly damp surfaces — extends construction window.

🛣️

Protects Premix Carpet

Seals surface voids, prevents water ingress and aggregate loss from premix.

💰

Cost-Effective

Eliminates hot mix plant and long-distance haulage costs for rural road projects.

IS 8887:2004 Compliant

Manufactured to IS 8887:2004 under ISO 9001:2015 quality management.

🌍

COLAS Technology

Backed by 85+ years of global cold mix expertise from COLAS SA France.

Applications

HINCOL Emulsion Sealcoat-M is specifically designed for cold mix surface treatment on low-traffic roads where hot mix plants are unavailable.

🛣️

Type B Premix Seal Coat

Primary use: thin layer of fine aggregate premixed with Sealcoat-M, applied over Premix Carpet to seal and protect the surface.

🌾

PMGSY Rural Roads

Cold mix Seal Coat under PMGSY for village connectivity roads — meeting MoRTH specifications without hot mix plants.

🏘️

Panchayat Roads

Cost-effective surface treatment for panchayat and municipality road maintenance programs.

🔧

Maintenance Seal

Preventive seal coat on existing bituminous surfaces with early signs of surface distress — sealing fine cracks and restoring texture.

How to Use — Step by Step

1

Prepare Surface

Clean road surface. Remove loose material and dust. Fill potholes and compact before seal coat application.

2

Apply Tack Coat

Apply RS1 tack coat at 0.20–0.25 kg/sqm. Allow tack coat to break (turn dark) before proceeding.

3

Prepare Premix

Mix Sealcoat-M emulsion with fine aggregates (passing 2.36 mm IS sieve) at 10–12 kg emulsion per 10 sqm in drum mixer.

4

Spread Seal Coat

Spread premixed material evenly to ~10 mm loose thickness over tack-coated surface using rakes.

5

Roll

Roll with 8–10 tonne smooth roller. Open to traffic immediately after final rolling for Type B Seal Coat.

✅ Best Practices

  • Apply Sealcoat-M immediately after Premix Carpet rolling — do not leave overnight gap
  • If using packed drums (HDPE or MS): roll drum 5 times before opening for uniform consistency
  • Do not dilute with solvent or water
  • Do not apply during rain or when air temperature is below 10°C

Explore Other HINCOL Cold Mix & Bitumen Emulsion Products

Success Story: Type B Seal Coat on PMGSY Rural Roads — UP

HINCOL Emulsion Sealcoat-M Application

Seal Coat Application — 120 km PMGSY Rural Road Package, Uttar Pradesh

Completed on Schedule

Challenge: A 120 km PMGSY package in rural UP required Premix Carpet + Seal Coat without hot mix plants, across multiple remote village links needing rapid traffic opening.

Solution: HINCOL Emulsion Sealcoat-M applied as Type B Premix Seal Coat immediately after Premix Carpet rolling using drum mixers. Roads opened to traffic same day. Zero rework required across the entire package.

Package Length120 km PMGSY
Traffic OpeningSame Day
ReworkZero

Ready to Order HINCOL Emulsion Sealcoat-M?

Contact our technical team for pricing, availability, and project-specific mix design guidance. Available in Bulk, MS Drums, and HDPE Drums (200 Kg) across India.

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FAQs — HINCOL Emulsion Sealcoat-M

What is HINCOL Emulsion Sealcoat-M used for?

HINCOL Emulsion Sealcoat-M is a slow-setting SS2 cationic bitumen emulsion used for Type B Premix Seal Coat in cold mix road construction. It is applied as a thin protective wearing layer over Open Graded Premix Carpet on rural roads, PMGSY roads, and low-traffic surfaces — sealing the premix surface, restoring skid resistance, and protecting against water ingress.

What is the application rate of Sealcoat-M?

HINCOL Emulsion Sealcoat-M is applied at 10–12 kg per 10 sq.m for Type B Premix Seal Coat, combined with fine aggregates (passing IS 2.36 mm sieve, retained on 180 microns) at 0.06 m³ per 10 sq.m.

Can Sealcoat-M be applied in monsoon season?

Yes. HINCOL Emulsion Sealcoat-M’s SS2 slow-setting formulation works on slightly damp surfaces — extending the construction window. However, do not apply during active rainfall or when air temperature is below 10°C.

When should Sealcoat-M be applied after Premix Carpet?

HINCOL Emulsion Sealcoat-M should be applied immediately after final rolling of the Premix Carpet — do not leave an overnight gap. The seal coat protects the freshly laid premix from traffic and weather. Traffic can open after seal coat final rolling on the same day.

What is the difference between Sealcoat-M and SS2 Emulsion?

HINCOL Emulsion SS2 is a general-purpose slow-setting emulsion used for Fog Seal, Slurry Seal, and other preventive treatments on existing roads. HINCOL Emulsion Sealcoat-M is a specifically formulated variant of SS2 for Type B Premix Seal Coat in cold mix road construction — its formulation is optimised for uniform coating of fine sand/grit aggregates in the premix process.

Certified Quality

IS 8887:2004 | Slow Setting SS2 | ISO 9001:2015 | NABL Lab Tested | COLAS SA France Technology

IS 8887:2004Slow SettingISO 9001:2015PMGSY Approved