HINCOL Emulsion Premix-P
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Product: HINCOL Emulsion Premix-P
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HINCOL Emulsion Premix-P
Medium Setting IS 8887 | OGPC PaverPaver CompatiblePMGSY ApprovedHINCOL Emulsion Premix-P is a medium-setting cationic bitumen emulsion conforming to IS 8887:2004, specifically formulated for Open Graded Premix Carpet (OGPC) with paver or mechanical application. Designed for larger-scale MDR, district roads, and state rural road packages — where paving equipment is deployed for superior surface quality, consistent thickness, and higher work output.
HINCOL Emulsion Premix-P’s formulation is optimised for plant mixing (cold) followed by paver laying — giving better surface regularity (IRI <3.5 m/km) and higher daily output (500–800 m/day) required on MDR and state rural road packages. Manufactured by Hindustan Colas Private Limited — a joint venture of HPCL and COLAS SA France.
Technical Specifications
- Emulsion Type Medium Setting Cationic (MS)
- Standard IS 8887:2004
- Binder Residue, % min 60
- Viscosity @50°C (SFS sec) 20–100
- Storage Stability 24hr, % < 2
- Particle Charge Positive (Cationic)
- Grade per Handbook MS / Tailormade — Paver Grade
- Heating Required No
Recommended Application Rate
| Treatment / Use | Qty / 10 m² | Note |
|---|---|---|
| 13.2 mm aggregate | 13–15 kg / 10 m² | Emulsion for 13.2 mm layer |
| 11.2 mm aggregate | 6–8 kg / 10 m² | Emulsion for 11.2 mm layer |
| Total emulsion / 10 m² | 20–23 kg | Both aggregate sizes combined |
| Aggregate ratio | 2:1 (13.2mm : 11.2mm) | Per IS specification blend |
Rates per HINCOL Cold Mix brochure & Application Handbook. Final rate per site mix design.
Key Benefits
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Paver-Quality Surface
Paver application delivers superior surface regularity, consistent layer thickness, and accurate camber control.
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Higher Output
500–800 m/day vs 100–200 m/day manual — makes Premix-P cost-effective for packages above 50 km.
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No Hot Mix Plant
Cold mix production at ambient temperature — no fuel for aggregate heating.
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Better Camber Control
Paver-laid premix provides accurate cross-fall — critical for road drainage performance on MDR.
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Cost-Effective at Scale
Lower per-km cost than Premix-M on large packages despite higher equipment mobilisation.
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IS 8887:2004 Compliant
Manufactured to IS 8887:2004 under ISO 9001:2015. NABL lab-tested.
Applications
HINCOL Emulsion Premix-P is designed for medium-scale rural road packages on MDR and district roads where paver application is preferred.
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MDR & District Road Packages
Paver-applied Premix Carpet on Major District Roads — better IRI and drainage performance than manual application.
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State Rural Road Upgrades
PMGSY II/III upgradation packages where mechanical paving is specified — Premix-P meets the surface quality standard.
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Large Package Execution
Road packages above 50 km where daily output targets of 500+ m/day are required.
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Cold Mix Resurfacing
Single-layer cold mix resurfacing of existing worn-out bituminous roads — cost-effective vs full reconstruction.
How to Use — Step by Step
1
Mix Design & Trial
Carry out mix design at HINCOL lab. Confirm optimum emulsion content (≈7%). Carry out field trial section before main work commences.
2
Prepare Base
Apply prime coat (SS1) on granular base. Apply RS1 tack coat at 0.20–0.25 kg/sqm. Allow to fully break before paving.
3
Plant Mixing (Cold)
Blend aggregates 2:1. Pre-wet with 1% water. Add Premix-P emulsion (≈7%). Mix 2 minutes. Discharge to trucks.
4
Paver Laying
Transport mix to paver hopper. Lay with paver to 30 mm loose thickness at specified grade and camber.
5
Rolling & Seal Coat
Roll with 8–10 tonne roller. Apply Sealcoat-M immediately after rolling. Open to traffic same day.
✅ Best Practices
- Carry out full mix design before mobilisation — confirm workability window matches paving speed
- Transport mix to paver within 4 hours of production
- If using packed drums: roll drum 5 times before opening for uniform emulsion consistency
- Do not lay during rain or when air temperature is below 10°C
- Coordinate tack coat timing with paver progress — do not pre-tack more than 300 m ahead
Explore Other HINCOL Cold Mix & Bitumen Emulsion Products
Success Story: OGPC Paver Application — State Rural Road Package, Maharashtra
Paver-Laid Premix Carpet — 350 km MDR Package, Maharashtra PWD
Completed — 650 m/Day Average OutputChallenge: A 350 km MDR upgrade in Maharashtra required paver-applied Premix Carpet to meet state PWD IRI and camber tolerance standards — manual application was insufficient for this MDR classification.
Solution: HINCOL Emulsion Premix-P cold-mixed using drum mix plant, paver-laid at 30 mm. Average 650 m/day output. IRI <3.5 m/km achieved — meeting state PWD specification. Sealcoat-M same day.
Package Length350 km MDR Network
Daily Output650 m / Day
IRI Achieved<3.5 m/km
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Contact our technical team for pricing, availability, and project-specific mix design guidance. Available in Bulk, MS Drums, and HDPE Drums (200 Kg) across India.
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FAQs — HINCOL Emulsion Premix-P
What is HINCOL Emulsion Premix-P?
HINCOL Emulsion Premix-P is a medium-setting cationic bitumen emulsion (IS 8887:2004) formulated for Open Graded Premix Carpet using paver or mechanical application. Designed for MDR and district road packages where better surface quality, IRI control, and higher daily output are required.
What output can be achieved with Premix-P paver application?
Paver application with HINCOL Emulsion Premix-P typically achieves 500–800 m per day per lane — compared to 100–200 m/day for manual application with Premix-M. This makes Premix-P cost-effective for packages above 50 km despite higher plant mobilisation cost.
What surface quality does Premix-P deliver?
Paver-laid Premix Carpet with HINCOL Emulsion Premix-P achieves IRI values below 3.5 m/km — meeting state PWD and PMGSY II/III surface tolerance specifications. This is significantly better than manually laid Premix-M which typically achieves 4–6 m/km IRI.
How is Premix-P applied?
Premix-P is plant-mixed cold (drum mix plant without heating → emulsion added in cold mode) → transported to site in trucks → fed to paver hopper → laid to 30 mm loose thickness → rolled with 8–10 tonne tandem roller → Sealcoat-M applied immediately after rolling.
Can Premix-P be used in place of Premix-M for village roads?
Yes, technically Premix-P uses the same emulsion grade as Premix-M and can be used for any OGPC application. However, for small village road packages, paver mobilisation cost is not economical — Premix-M with manual application is more cost-effective. Premix-P is the right choice for packages above 50 km or where surface quality specification requires IRI <3.5 m/km.
Certified Quality
IS 8887:2004 | Medium Setting MS | ISO 9001:2015 | NABL Lab Tested | COLAS SA France Technology
IS 8887:2004Medium SettingISO 9001:2015Paver CompatiblePMGSY Approved